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Materials Laboratory

Contacto:

Correo: labmat@pucp.edu.pe
Teléfono: (01) 626 2000 anexo: 4879 – 4850
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The Materials Laboratory began its activities in 1972 mainly to support the academic training of mechanical and industrial engineers through the study of the mechanical properties of different engineering materials and their close relationship with their microstructural characteristics.

Currently, in addition to carrying out various materials tests, the PUCP Materials Laboratory has implemented consulting and inspection services aimed at meeting the needs of various industrial sectors. Due to its constant support to the national industry, its technology capabilities and trained personnel, it currently has the qualification of "Centro de Innovación Productiva y Transferencia Tecnológica CITEmateriales PUCP", qualification granted by the Ministry of Production (PRODUCE).

The Materials Laboratory has the following areas:

  • Testing Area.
  • Polymers and composites.
  • Non-destructive testing.
  • Heat treatments.
  • Microanalysis.

Mission:

To articulate the needs of the industry, the benefits provided by the state and the development of knowledge generated by the academy; through agreements and research projects that are worked with highly qualified personnel; with the purpose of transferring and extending technologies to the companies, contributing to their development and improving their productivity.

Vision:

To be a leading organization in research and technological development in the field of materials, recognized in contributing to the improvement of productivity and competitiveness of companies nationwide, by supporting innovation, technology transfer and process improvement.

Equipo humano

Head of Laboratory:

Dr. José Sakihama

Analysts:
Eng. Víctor Agüero
Wilber Carrasco
Carlos Fosca
Raúl Hurtado
Carlos Juarez
Daniel Merino
Rolando Núñez
Ronald Peralta
Carlos Romero
Eng. Aníbal Rozas
Francisco Rumiche

Quality Management System Coordinator
Eng. Lourdes López

Administrative Assistants
Noemi Moy
María del Pilar Rodríguez

Laboratory Technician
Santos Sigüenza

Laboratory Assistant
Rosell Ruiz

Equipamiento y software

Universal Traction Machine with Extensometer.

Elementary equipment for the determination of mechanical properties. Equipment of different capacities (0.5kN, 50 kN, 250kN, 600kN) and strokes (up to 180cm) are available.

Optical Emission Spectrometer (OES).

Allows to quantify the percentage of alloying elements in the metallic material of Fe-based alloys (steels and castings), Cu, Al, Ni, Ti and Co.

Inverted Metallographic Microscope (50X to 1000X).

Analyze microstructures of various alloys and verify heat treatment and casting conditions, among others.

Impact Pendulum with Robotest System and Low and High Temperature Specimen Conditioning Chamber.

The robotest system ensures that the impact test is performed at the temperature desired by your requirements (from -160°C to 200°C).

Vickers hardness tester.

It allows to evaluate the hardness of different materials under the Vickers method (loads from 100g to 20 kg).

Softening Temperature Measurement Equipment (VICAT/HDT).

To determine the temperature at which the plastic product changes its mechanical properties (softens).

Differential Scanning Calorimeter (DSC).

It is used to determine the glass transition temperature, crystallization, melting and degradation temperature. As well as heat capacity and degree of crystallinity. Temperature range: Ambient up to 900°C.

Thermogravimeter (TGA).

Equipment that allows to determine the mass change temperatures of the material and thus to evaluate the percentage of the materials that compose it, together with supplementary techniques.

Infrared Spectrometer (FTIR).

Technique necessary to identify the type of polymers or polymers that compose the sample (blends), by means of Absorbance or Transmittance techniques.

Universal Plastic Hardness Tester.

Allows the evaluation of hardness in thermoplastic materials and elastomers. Widely used for rubbers and silicones.

Fluidity Index (MFlow).

Fundamental equipment for the determination of the working temperature of a given polymer (e.g. for extrusion or injection).

Industrial Radiography RX Equipment.

For field or laboratory inspections. With capacity up to 300kV of power.

Videoscope

Specially designed for internal visual inspection of pipes or elements with reduced access. It has a capacity of 30m longitudinal.

Investigación

Thanks to the versatility and modernity of its equipment, the Materials Laboratory supports research not only in the area of Mechanical Engineering, but constantly supports various research projects in other areas of engineering or architecture, including other institutions or universities.

In addition, many of the investigations have been carried out with private funds or with funds won by state competitions (for example: Innovate Peru) and directed by professors of the Mechanical Engineering Section, where one of the contributions of the Laboratory staff is the advice for the correct execution of the tests.

Finally, the Materials Laboratory makes its research and innovation capabilities available to the national industry for:

  • Research and adaptation of new technological approaches and solutions.
  • Design of material prototypes and their validation.
  • Others.

Algunos grupos de investigación con los que se han desarrollado trabajos son:

Cursos

The Materials Laboratory provides support to academic training in:

Undergraduate (Mechanical Engineering, Industrial Engineering, Mechatronics Engineering and Biomedical Engineering):

  • Materials Engineering 1 (MEC257).
  • Materials Engineering 2 (MEC281).

Posgrado:

  • Master's Degree in Mechanical Engineering.
  • Master's Degree in Welding Engineering.
  • Master's Degree in Materials Science and Engineering.

Continuing Education ( INGESOLD PUCP Programs):

  • Specialization Diploma in Welding Engineering.
  • Specialization Diploma in Heavy Machinery Engineering.
  • Welding Supervisor Study Diploma.
  • Welding Inspector Study Diploma.
  • Diploma of Study in Failure Analysis.

Servicios

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Characterization of Metallic Materials
  • Chemical analysis by spark optical emission spectrometry of ferrous alloys and alloys of copper, aluminum, nickel, cobalt and titanium. It allows quantification in percentage of the alloying elements of the metallic material.
  • Chemical analysis of carbon and sulfur by combustion, for elemental level quantification of carbon and sulfur in solid samples with a high degree of accuracy.
  • Mechanical tests of tensile, bending, compression, hardness, impact and fatigue cycles. To find the mechanical properties: modulus of elasticity, yield strength, ultimate strength and elongation.
  • Metallographic analysis up to 1000X, allows to identify the microstructure of the material.
  • Scanning electron microscopy analysis allows microscopic characterization of complex surfaces in any type of solid material.
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Characterization of Polymeric, Composite and Ceramic Materials
  • Differential scanning calorimetry, thermogravimetry, glass transition temperature and oxidation induction time.
  • Infrared spectrometry for qualitative identification of polymers and other substances.
  • Mass flow rate to determine the flow of the thermoplastic polymer in a given space under controlled pressure and temperature conditions.
  • Mechanical testing of tensile, flexure, compression, tear, adhesion, among others, with extensometer. To determine mechanical properties: modulus of elasticity, yield strength, maximum strength and elongation.
  • Charpy and Izod mechanical impact test, to find the energy absorbed by the polymer specimen after impact.
  • Shore hardness for the measurement of the depth of penetration of a body into the material.
  • VICAT softening test to determine the temperature at which heat deformation begins.
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Non Destructive Testing and Welding
  • Mechanical tests of maximum tensile strength, bending, Nick break, impact, macrography, hardness sweep.
  • Qualification of welding procedures and welders.
  • Preparation of specifications (WPS) and qualification records (PQR) of welding procedures.
  • Supervision of fabrication and assembly with welding.
  • Inspection of welded joints.
  • Penetrating Liquids.
  • Magnetic particles.
  • Industrial X-Ray Radiography.
  • Industrial Ultrasound.
  • Advanced TOFD and Phased Array Ultrasound.
  • Integrity tests: hydrostatic, pneumatic and leak tests.
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Failure Analysis and Root Cause Analysis
  • A Failure Analysis consists of a battery of tests to find out if the material has an active participation in the origin of the failure and to raise a hypothesis which is based on the results of these tests, allowing to know what happened in the material and that could have led to this failure.
  • Currently, the Root Cause Analysis (RCA) service is also provided, which is a deeper analysis than a failure analysis (FFA) and not only reaches the physical causes of the material, but can also include systemic causes depending on the information provided by the applicant. The various possibilities that could have caused the failure are evaluated.
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Heat treatment
  • Furnaces up to 1400ºC, equipment for hardenability tests according to Jominy, dilatometry, thermal analysis.
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